The heating TEN for the washing machine is of key importance. It heats cold water during operation, providing conditions for high-quality washing and eliminating traces of dirt, stains and sagging of any complexity.
With prolonged use, the physical properties of this product deteriorate and malfunctions can occur. In this case, get rid of the machine is not worth it. Simply replace the old element with a new one and continue using it as usual. But how to do this without having experience repairing equipment?
We will help you deal with this issue - the article discusses the features of the diagnosis of a heater failure, gives recommendations on choosing the right model for a new heater. It also provides step-by-step instruction on how to replace TEN on your own.
Description and principle of operation of the heating element
TEN is an electric heater responsible for heating cold water coming from the central water system to the washing machine.
Structurally consists of a tubular part W-shaped or V-like shape, inside which is a conductor element with a high level of resistance, able to withstand heating to record high operating temperatures.
A multimeter will help to conduct a correct check of the heater. Using this measuring device, you can “ring” (test) the heating element at home and determine if it is working or not
A special insulator-dielectric with a high thermal conductivity surrounds the heating coil. It correctly absorbs the heat emanating from the heating element, and transfers it to the steel outer shell.
The working spiral itself is soldered by the outgoing ends to the contacts to which the supply voltage is supplied during operation. Nearby is a thermal unit that measures the level of water heating in the washing tub.
When activated through the control unit of any of the processing modes, a command signal is supplied to the heater.
The element begins to heat up intensively and, giving up the generated heat, brings the temperature of the water in the washing drum to the required temperature set by the user.
Progressive models have a special hole in the design for the temperature sensor (in the figure, the arrow points to it). He vigilantly monitors the level of water heating in the drum and timely disables the working element, allowing rational and economical use of electrical energy
As soon as the water reaches the desired temperature, the sensor captures and transfers the data to the control unit. The system responds to the information received and automatically turns off the device, stopping the heating of water.
What to look for when buying a new Tena?
Before you go to buy a new TEN in the nearest store, you should familiarize yourself with its design features.
Heater Design Features
All heating elements of washing machines have the same internal structure, but slightly differ from each other in external design. Today it is considered generally accepted straight and curved the form.
Direct are most widely distributed and are used in the bulk of models of various popular brands.
If the washing machine in the basic factory equipment is equipped with a curved heating element, in case of replacement it is necessary to choose a new product of the same shape. The direct element simply does not fit in the compartment
Curved heating elements look exactly like straight lines, but at a distance of 50 millimeters from the outer bracket, they have a bend of 30 degrees.
The principle of operation of curved elements is no different from analogs of a straight form, and the basic resistance is in the range of 20-70 Ohms.
Curved parts are produced under the structural requirements of certain types of washing machines from companies such as Ardosome models Ariston, Indesit and others.
By the way, the fault codes of the Ariston and Indesit washing machines were analyzed in detail in the following articles:
- Indesit washing machine malfunctions: how to decrypt error codes and repair
- Ariston Washing Machine Errors: Decoding DTCs + Repair Tips
Types of external coating
Basically TENs have a metal surface with a protective anodized layer. It has high thermal resistance, shows good water resistance and protects the heating part from corrosive manifestations.
The heater, equipped with a practical coating of heat-resistant high-strength ceramic, is more reliable and durable even with intensive daily use.
However, some brands, for example, Samsungadditionally apply a ceramic layer to their products.
It is believed that it is more durable and significantly reduces the possibility of scale formation as a result of using hard water.
All error codes for Samsung washing machines and troubleshooting methods are described here.
Working power and resistance
The main distinguishing feature of electric heating elements is working power. In different models, it can reach up to 2.2 kW. The higher the baseline, the faster the water in the drum of the washing machine heats up to the required temperature.
Replacing the heater in the washer, it is advisable to buy a product of the same capacity as the base installed by the factory. This is necessary so that all structural elements continue to work in the correct mode, without experiencing additional stress
Normal resistance instrument ranges from 20 to 40 ohms. However, the part practically does not feel any short-term voltage drops occurring in the network. This is due to the presence of inertia and a rather high resistance of the heating element.
Other important parameters
Choosing the heater for the machine you need to show maximum attention. This will help to acquire an element of the necessary parameters and quickly reanimate the washer for further full and productive work.
A used device is not worth buying. There is no guarantee that it will serve a high quality for a long time. It is better to stay on a new product and purchase it not at the bazaar, but at a company store or service center.
First of all, it is worth paying close attention to the length of the heater. Measure it from the edge of the metal flange to the very end point of the heating element.
In order for the purchase of a new heating element to be correct, you need to take the old, out of order with you to the store. This will allow you to accurately choose the shape of the product and not make a mistake with the length. Too short a device does not reach the fixing bracket on the bottom of the tank, and too long simply does not fit in the unit
It is permissible that the new part be slightly larger or slightly smaller than the damaged “native” one. However, the difference in size should not exceed 1.5 millimeters.
The power indicator should also be taken into account. Usually it is indicated on the flange part of the heater. The difference between a damaged part and a new one should not be higher than 150 watts.
If this indicator is significantly exceeded, the operating load on the entire machine will increase, if it is significantly underestimated, the water will heat up too long and the electricity consumption will increase.
The presence of a temperature sensor is another fundamental parameter. Separate models of heating elements are not equipped with this part, but have only a hole for it.
This is because very often when the old TENA is burned, the sensor remains in a normal, efficient state and can be fully used further.
Heaters that have only a hole for the sensor are cheaper, so owners can save a little by using a new heating element with an existing temperature sensor.
In the old washing units there are heating elements with a blank flange surface. If this part burns out, you need to try to buy the exact same one or contact a service center and consult a specialist regarding the correct replacement
The shape of the new heater should be exactly the same as the old. If the bent heater is out of order, its replacement with a similar one is allowed. These rules are also relevant for direct heating elements.
It is advisable to try to find a new "native" model. If there are problems with the search, it is permissible to buy a universal option suitable for the parameters of existing household appliances.
Absolute coincidence is necessary for the material from which the washing tank is made. Parts mounted under a plastic tank are equipped with a durable rubber gasket.
According to the basic width, it can be long or short, depending on the format of the heater itself.
On the seals for the heating elements, a special flange is provided in the area of the flange for the metal tank. It provides clearer fastening of the part in the compartment.
The terminals and fasteners of the new product must be the same as those of the blown one. If they are located a little differently, there will be difficulties with connecting to the wires and additional sealing of the installation site will be required.
Only then the machine will work correctly again and will correctly perform the tasks programmed by the user.
If an element without a collar is mounted in the machine with the collar heater, during washing it can simply fly out of the tank and damage the case and adjacent parts
The material of the heating element can be any, as well as the outer coating. There are no strict requirements for these parameters, and any deviations from the baseline are acceptable, since the operation of the washing machines does not affect it at all.
What you need to know before repair?
In order for repair work to replace the heating element to be as simple as possible, and in the process there should not be unforeseen situations, it is advisable to familiarize yourself with its location and the reasons for the failure.
Device location
For many washing machines of different brands and manufacturers, the heater is located below. To carry out repairs or replace a part with a new one, you will have to remove the body cover of the machine.
The design of each individual washing machine determines where it is more convenient to get to the heating part - from the front or from the back. The home master solves this issue on his own based on personal amenities and preferences.
The landing compartment for the heater is the same for almost all modern washers. If the machine has a considerable age, from 12 years and older, this place may vary in size and shape. Therefore, it is necessary to determine its dimensions in advance and choose a detail that clearly corresponds to these indicators
In some models, the heating element is located on the side and to check or troubleshoot, you need to dismantle the side wall.
Reasons for the failure of the heater
The main reasons why a part fails and loses its functionality are reduced to two positions.
The first is factory defect. It is not common, however, it is impossible to insure yourself against the troubles of such a plan.
Even acquiring the latest generation of luxury equipment, you can stumble upon a defective model. If the machine is under warranty, the issue is resolved very simply - the manufacturer for free changes the non-working TEN to a similar, but completely serviceable one.
Some models of heating elements are subject to repair, but most will have to be replaced immediately with new ones, since the manufacturer did not provide for the possibility of their restoration
The second among the main reasons is scale. It is she who settles on the metal casing, negatively affects the heating element and, as a result, deprives it of operability.
The low thermal conductivity of the scale prevents the appliance from transmitting the generated heat to the water, while it itself begins to overheat and experiences an increased load. In the end, it just burns, unable to withstand such a volume of thermal energy.
At home, you can clear the heater from scale in different ways. However, if the warranty period has not yet expired, disassembling the machine yourself is not advisable. If then a serious breakdown suddenly occurs, they will not be repaired under warranty due to a violation of the factory integrity of the case
In addition to these negative phenomena, scale creates conditions for the formation of corrosion on the surface of the module. Over time, this leads to a violation of the integrity of its metal shell.
A device that has lost its tightness becomes vulnerable to external influences and the risk of a short circuit, fire, and other fire hazard situations increases significantly.
The use of improper detergents, for example, powders for hand washing, or the constant excess of the powder volume by one procedure, can disable the heating element.
As a result of unreasonable user actions, a dense impermeable film of soap concentrate is formed on the surface of the part. It creates a barrier to normal heat transfer, provokes overheating of the heating element and leads to its subsequent burning.
To avoid this, you have to properly care for the machine, using antiscale for washing machines.
Regular use of Calgon during washing protects the heater from scale formation and improves the overall performance of the washing machine
If you do not want to use expensive purchased detergents for cleaning the washer, we recommend that you familiarize yourself with the best cleaning methods using improvised means.
How to diagnose a malfunction?
To detect a malfunction, it is not necessary to disassemble the washing machine and test the heating element with a multimeter.
The following failures that appear in the work will tell about the problems:
- during washing, the water does not heat up to the programmed temperature;
- the machine draws water, but quickly stops washing or turns off completely after 5-6 minutes;
- almost immediately after activating the unit in the house or apartment, electric plugs are knocked out;
- feels an unpleasant, burning smell in the room during work;
- washing quality is noticeably deteriorating;
- the case is touched by electric shock.
If at least one of the listed problems is identified, it is necessary to change or repair the heating elements as quickly as possible.
Self-Replacement Instruction
You can remove a broken TEN and replace it with a new one without involving a master from a service organization. To do this, you need a minimal set of tools, a new heating element and a couple of hours of free time.
The lack of experience in such work should not be scary; in this matter, accuracy and sequence of all stages are important.
Stage # 1 - preparation for repairs
When planning to replace the heater in the washing machine, you need to be well prepared and observe the basic safety rules relevant to working with household appliances.
Among them are:
- Disconnect the unit from the power supply by unplugging the plug.
- Disconnect the machine from the water supply, remove the drain pipe. This item is relevant for models where the heater is located in the rear.
- Use a high-quality working tool with handles having a protective rubberized coating.
- Prepare a plastic container, such as a bucket or basin. There it will be convenient to drain the water remaining in the tank or in internal communications.
After all of the above actions, you can proceed directly to disassembling the machine, and then to extract the damaged heater.
Stage # 2 - selection of necessary tools
To replace the heating element, no specific and expensive equipment is needed. All that is needed is in the arsenal of every home master who does not even have much experience in carrying out repair work of such a plan.
The list of such things includes screwdrivers of various configurations. Instead, you can use a screwdriver with a basic set of bits, including hexagons and sprockets needed to unscrew the "tricky" screws.
To correctly connect the wires to the heating element, at the disassembly stage, it is worth photographing the entire process on the phone. In the future, this will help to assemble the machine quickly and correctly.
In addition, a key for ten or simple pliers will come in handy. These tools will correctly remove the fasteners from the heating element.
To ring TEN and understand its condition, you need a multimeter to ring.
Before starting work, it is better to put these items next to each other so that they are at hand and the master does not need to drop everything and waste time searching for the right tool.
Stage # 3 - gaining access to the heater
Replacing the heating element through the front panel is a laborious and painstaking process. First, remove the top outer cover.
To do this, you have to unscrew the screws located at the back of the washer, gently pull the lid first towards you, and then up.
You need to act very delicately so as not to pull out and damage the clips from the plastic, without which it will be physically impossible to return the cover to its original place.
Then slowly pull out the powder container a little forward, press the lock button inside and carefully pull out the container completely.
For models that do not have a lock button, the container needs to be lifted and pulled over. When the fastening screws become clearly visible, use a screwdriver and unscrew them, and then remove the container.
After removing the powder tray from the washing machine, wash it well, removing possible sediment and traces of deposits, dry it very well and return it to its original place after completion of the TEN replacement work
Then unscrew the screws holding the control panel, remove it and, without resorting to disconnecting the wires, put it on top of the washing machine.
Open the loading door located in the front of the unit. Using a screwdriver, pry off a clamp-type spring holding the sealing collar and carefully remove it, slowly pulling it in a circle. After that, simply remove the rubber from the case and set it aside.
Find the lock screws on the hatch, unscrew them with a suitable screwdriver. Push the lock released from the mount inwards.
Then unscrew the external screws securing the front panel from the bottom and top. Sometimes they are located under the decorative strip below or on the sides or nearby with a drainage filter.
At the end, carefully remove the panel and fold it side by side. Having opened access to the heating element, calmly proceed with the replacement.
Stage # 4 - installation of a new heating element
Regardless of where the TEN is located, front or rear, it can only be replaced in one way.
First, from the contacts of an old, failed device, all wires are disconnected. Usually, they are planted very tightly and to remove you need to help yourself with a screwdriver.
All actions must be performed slowly and carefully so as not to damage the fragile area of the connection terminals.
If a thermistor is located on a burned-out heater, you must first carefully loosen the harness by pressing the latch with your hand, and then carefully remove it from the socket. Only after these steps can the heater be removed
The next step will need remove latch - Unscrew the screw holding the heater in place, and then slowly remove the heater.
Before installation of a new heating element it is necessary to clean the locations of the products of exploitation settled there and insert a new fully working element.
It remains to verify the performance of the equipment. Why do you have to first assemble the machine in the reverse order, make the connection to water and sewage and test it. If washing takes place in standard mode, then everything is done correctly.
How to check the heater for operability and identify possible problems. Detailed diagnostic instructions and some interesting tips from the personal experience of a home master:
The step-by-step process of replacing a broken TEN in the washing machine. Information is shared by an employee of an organization engaged in the repair of household appliances of different brands:
How to quickly and efficiently remove the scum formed on the heater. A complete analysis of the process on video with tips and a description of all the nuances:
With proper care and strict observance of all operating requirements, the heater will work for a long time and without interruption, without causing any trouble to the owners.
If the heating element fails for some objective reasons, it can be easily and quickly replaced. Responsibility and scrupulousness will help you calmly cope with the task yourself.. It is easier for people who do not have this practice to contact a service center and pay for a replacement service.
Do you want to supplement the above instruction on self-replacement of the heater in the washer? Or do you want to leave useful recommendations for choosing a suitable heater instead of a burned one? Please write your comments and additions in the block below.
If you still have questions about replacing TEN, ask them to our experts in the comments below this publication.